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Rotary Disc Atomizer

Name: Rotary Disc Atomizer
Brand: TRINITRON INDPROJECTS
Price: 1000000.0 INR
Availability: InStock

Price 1000000.0 INR/ Piece

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MOQ : 1 Piece

Rotary Disc Atomizer Specification

Drive
Indirect Coupling Drive

Frequency
50-60 Hz

Accuracy
Uniform Droplet Size Distribution

Operating Temperature
Ambient to 200C (based on process)

Frame Type
Heavy Duty Steel Frame

Motor Power
2-7.5 HP (varies by model)

Voltage
380-440 V

Features
Corrosion resistant, easy to clean, robust construction, adjustable speed

Machine Type
Spray Drying Atomizer

Connectivity Options
Electrical interlock provision

Model No
Custom / Standard Range Available

Lubricating System
Grease

Production Capacity
50-500 Litres per hour

Power Rating
As per selection (typically 1.5-7.5 kW)

Cooling System
Air cooled motor

Control System
Electric Panel with VFD (Variable Frequency Drive) Control

Noise Level
< 75 dB

Product Type
Food Processing

Technology
Other

Power Source
Water

Operating Type
Automatic

Power
415 Volt (v)

Pressure
Ambient or as per process requirement

Surface Treatment
Painted Frame, Stainless Steel Wetted Parts

Dimension (L*W*H)
Approx. 800 mm x 800 mm x 1700 mm

Weight (kg)
Approx. 180-250 kg

Working Speed
Up to 16,000 rpm

Inlet Connection
Customizable Flanged Connection

Droplet Size Range
10-200 microns

Maintenance
Low maintenance design

Installation Type
Floor Mounted

Rotor Type
Precision Balanced Disc

Disc Diameter
80 mm to 250 mm

Application Suitability
Food, Chemical, Dye, Ceramic, Dairy Processing

Material of Construction
SS304/SS316 (Disc & Wetted Parts)

Feed Type
Slurry/viscous/liquid compatible

Export Markets
Global (Asia, Africa, Europe, Americas)

Rotary Disc Atomizer Trade Information

Minimum Order Quantity
1 Piece

FOB Port
Pune

Supply Ability
2 Pieces Per Month

Delivery Time
7 Week

Main Domestic Market
All India

Rotary Disc Atomizer About

Rotary atomizersuse a high speed rotating disk, cup or wheel to discharge liquid at high speed to the perimeter, forming a hollow cone spray. The rotational speed controls the drop size. Spray drying and spray painting are the most important and common uses of this technology.Where compressed air suppliers the necessary energy for

atomization, and the liquid is fed to the nozzle without pressure.

Engineered for Versatility and Performance

Our Rotary Disc Atomizer caters to various industries, including food, chemicals, dyes, ceramics, and dairy, providing consistent atomization of slurries, viscous, or liquid feeds. Its wide droplet size range (10-200 microns) and uniform distribution enable precise control over end-product quality. Suitable for both floor-mounted and customized installations, the versatile design enhances process efficiency.

Precision and Durability in Every Component

Constructed using high-grade stainless steel (SS304/SS316) for all wetted parts, the atomizer guarantees corrosion resistance and long-term reliability. The precision balanced disc and indirect coupling drive further reduce wear, extending maintenance intervals and minimizing operational downtime. The system's robust, heavy-duty steel frame ensures stability even at high speeds.

User-Friendly Operation and Global Compatibility

The integrated electric panel with VFD enables automatic, adjustable speed control, simplifying operation and facilitating process customization. With electrical interlock provisions, global voltage compatibility (380-440V, 50-60 Hz), and noise levels below 75 dB, the atomizer meets diverse export market requirements while prioritizing operator safety and comfort.

FAQ's of Rotary Disc Atomizer:

Q: How does the rotary disc atomizer ensure uniform droplet size distribution during operation?

A: The atomizer operates at speeds up to 16,000 rpm and features a precision balanced disc and indirect coupling drive. This design, along with adjustable speed via VFD controls, allows for a consistent and uniform droplet size distribution within the 10-200 micron range, critical for achieving precise end-product characteristics.

Q: What materials can be processed using this atomizer?

A: This atomizer accommodates a wide variety of feeds, including slurry, viscous, or liquid materials, making it suitable for food, chemical, dye, ceramic, and dairy processing applications. Stainless steel wetted parts ensure compatibility with a broad range of process substances.

Q: When is it necessary to perform maintenance on the rotary disc atomizer?

A: Thanks to its robust construction, corrosion-resistant materials, and precision engineering, the atomizer requires minimal maintenance. Routine checks on lubrication (grease system) and periodic cleaning of wetted components are typically sufficient for sustained optimal performance.

Q: Where can this rotary disc atomizer be installed?

A: The rotary disc atomizer is designed for floor-mounted installations and can be adapted to various processing environments, thanks to its heavy-duty steel frame, customizable inlet connections, and compact footprint (approximately 800 mm x 800 mm x 1700 mm).

Q: What is the process for adjusting the operating parameters of the atomizer?

A: Operating parameters such as speed and feed rate are easily adjusted through the electric control panel with VFD, allowing users to tailor the atomization process for different product or process requirements, including droplet size and production capacity.

Q: How does this atomizer contribute to process efficiency and product quality?

A: By providing uniform droplet size distribution and supporting precise, automatic speed adjustment, the atomizer optimizes spray drying conditions. This leads to enhanced product uniformity, higher throughput (50-500 L/h), reduced energy consumption, and consistent operational reliability.

Q: What safety and connectivity features does the rotary disc atomizer offer?

A: The system includes electrical interlock provisions for enhanced safety, low noise operation (<75 dB), and reliable electric motor control. Its air-cooled motor and robust frame further safeguard both operator and equipment during continuous industrial use.

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